Warehouse operator picking individual items from blue bin shelving in a broken case fulfillment operation

Applications

Fast, accurate broken-case order picking

Pick individual items from open cases, totes, and bins with the speed, accuracy, and labor savings high-SKU operations demand.

Trusted by industry leaders

  • Pratt & Whitney
  • Alcon
  • Texas Children's Hospital
  • NOV
  • Lockheed Martin
  • InnoServ
  • Stealth Products
  • dbSpectra
  • CEVA Logistics
  • BSN Sports

Optimize each picking operation for speed, accuracy, and labor savings.

Broken case fulfillment involves picking individual items from open cases, totes, or bins, rather than full pallets or cartons. It’s critical in e-commerce, retail, and direct-to-consumer operations where orders often include small quantities and many SKUs.

Ideal for high-SKU environments with variable order profiles, broken case fulfillment is widely used in pharmaceuticals, beauty, apparel, food service, CPG, and manufacturing operations—especially where precise, fast picking is essential.

How We Help

Broken Case Fulfillment optimized.

Whether you’re using manual pick modules or fully automated goods-to-person systems, optimized broken case fulfillment minimizes errors, cuts pick times, and reduces reliance on labor, all while maximizing throughput and keeping costs under control.

  • Increases Picking Efficiency

    By pairing broken case strategies with technologies like goods-to-person, pick-to-light, RF scanning, or AMRs.

  • Improves Order Accuracy

    Directed workflows and system checks reduce pick errors, mis-shipments, and returns, especially in multi-line orders with similar SKUs.

  • Flexible

    Supports multiple picking strategies—zone, batch, wave, or cluster, making it ideal for businesses scaling up, dealing with seasonal surges, or optimizing an existing floor layout.

  • Reduces Travel Time

    Pick modules, flow rack systems, and goods-to-person solutions eliminate unnecessary movement and consolidate high-frequency picks.

  • Seamless WMS Integration

    Order fulfillment automation integrates with your existing systems, delivering real-time inventory visibility, proactive replenishment alerts, and optimized pick paths.

How We Do It

Implementing smarter fulfillment solutions

We help manufacturers build intelligent, integrated systems that keep materials flowing at the speed of production.

  1. Two warehouse staff in safety vests reviewing operations in a high-bay storage aisle

    Assess Your Workflow

    We start with a deep dive into your operation—understanding your layout, SKUs, pain points, and goals. Whether on-site or virtual, our team maps out current inefficiencies and identifies high-impact automation opportunities.

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  2. Warehouse team in high-visibility vests reviewing plans on a clipboard together

    Design Your Custom Solution

    Based on your needs, we design a tailored workflow that fits your space, budget, and throughput targets. From equipment selection to routing logic, we create a layout and ROI model you can confidently move forward with.

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  3. Warehouse worker in a hard hat scanning inventory with a handheld device

    Deploy, Integrate, Optimize

    Once approved, we handle installation, WMS integration, and staff training. We stay hands-on through launch and optimization—so your system performs at peak and delivers long-term value from day one.

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Cary Spraggins, President of Streamline-It

Our Mission

Our mission is to empower businesses through innovative material handling solutions. We value integrity, collaboration, and excellence, ensuring every client receives tailored support for their unique challenges.

It’s important for us to understand your overall business goals. Once that’s in place, our team works with you to implement the correct automation solution to meet them.
Cary Spraggins — President, Streamline-It

Real-world client automation results that matter

Say goodbye to rigid systems and workarounds. Our automation solutions are purpose-built to grow with your business, improving accuracy, reducing labor, and helping your team do more with less.