Mini load AS/RS shuttles retrieving totes and cartons from high-density racking to a goods-to-person picking station

Solutions

Mini Load (Tote/Carton) AS/RS

Purpose-built automated storage and retrieval for totes, cartons, and trays—accelerate picking, optimize space, and scale with total operational flexibility.

Trusted by industry leaders

  • Pratt & Whitney
  • Alcon
  • Texas Children's Hospital
  • NOV
  • Lockheed Martin
  • InnoServ
  • Stealth Products
  • dbSpectra
  • CEVA Logistics
  • BSN Sports

Accelerate picking, optimize space, and scale with total operational flexibility.

When every order counts, speed and precision make all the difference. Mini-Load Automated Storage and Retrieval Systems (AS/RS) are purpose-built for handling totes, cartons, and trays—automating small-part storage and retrieval with unmatched accuracy and efficiency.

Ideal for high-density storage, e-commerce fulfillment, and kitting operations, Mini-Load systems use fast-moving shuttles or cranes to retrieve goods on demand. They minimize travel time, reduce labor dependency, and deliver goods directly to picking stations—keeping inventory organized, accessible, and ready to move.

How We Help

See how automation transforms tote and carton handling.

Mini-Load AS/RS integrates with your WMS, WES, or ERP to orchestrate smart storage, picking, and replenishment—enabling faster, error-free operations across every shift.

  • Accelerate Picking Speed

    Automated shuttles or cranes deliver totes directly to operators, eliminating walk time and ensuring the next pick is always ready—improving lines per hour and meeting demanding SLAs.

  • Maximize Density and Space

    Mini-Load AS/RS systems make full use of vertical height and compact aisles, allowing up to 60% greater storage density compared to conventional racking, without expanding your footprint.

  • Improve Accuracy and Control

    Barcode and vision-based verification ensure every tote or carton is stored and retrieved correctly, eliminating mis-picks and maintaining full inventory traceability.

  • Support Dynamic Workflows

    From single-item orders to complex kitting and sequencing, Mini-Load AS/RS systems adapt to any workflow, optimizing performance for each order profile and SKU mix.

  • Seamless Software Integration

    Tight integration with your warehouse software ensures synchronized operations, live inventory data, and detailed reporting—empowering smarter decisions and continuous improvement.

How We Do It

Implementing smarter fulfillment solutions

We help manufacturers build intelligent, integrated systems that keep materials flowing at the speed of production.

  1. Two warehouse staff in safety vests reviewing operations in a high-bay storage aisle

    Assess Your Workflow

    We start with a deep dive into your operation—understanding your layout, SKUs, pain points, and goals. Whether on-site or virtual, our team maps out current inefficiencies and identifies high-impact automation opportunities.

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  2. Warehouse team in high-visibility vests reviewing plans on a clipboard together

    Design Your Custom Solution

    Based on your needs, we design a tailored workflow that fits your space, budget, and throughput targets. From equipment selection to routing logic, we create a layout and ROI model you can confidently move forward with.

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  3. Warehouse worker in a hard hat scanning inventory with a handheld device

    Deploy, Integrate, Optimize

    Once approved, we handle installation, WMS integration, and staff training. We stay hands-on through launch and optimization—so your system performs at peak and delivers long-term value from day one.

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Cary Spraggins, President of Streamline-It

Our Mission

Our mission is to empower businesses through innovative material handling solutions. We value integrity, collaboration, and excellence, ensuring every client receives tailored support for their unique challenges.

It’s important for us to understand your overall business goals. Once that’s in place, our team works with you to implement the correct automation solution to meet them.
Cary Spraggins — President, Streamline-It

Real-world client automation results that matter

Say goodbye to rigid systems and workarounds. Our automation solutions are purpose-built to grow with your business, improving accuracy, reducing labor, and helping your team do more with less.

Ready to get started?

Talk to an engineer about your operation, or request a quote for your next automation project.