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A Vertical Lift Module (VLM) is a board controlled automated vertical lift module. Inventory within the VLM is stored on front and rear tray locations or rails. When a tray is requested, either by entering a tray number in the built in control pad or by requesting a part through software, an extractor travels vertically between the two columns of trays and pulls the requested tray from its location and brings it to an access point. The operator then picks or replenishes stock and the tray is returned to its home upon confirmation. VLMs can be built quite high to match the available overhead space in a facility. Multiple units can be places in ‘pods’ whereby an operator can retrieve items from one until while the other units are moving. Variants include width, height, load, speed and a control system.

Benefits of Vertical Lift Modules

Save up to 75% of floorspace

Increase productivity by 2/3 & accuracy levels to 99.9%+

Improve worker ergonomics

Improve controlled processes

Dynamic space storage

VLM systems are sold in numerous configurations, making them ideal for different industries, logistics, as well as office settings. The VLM systems could be customized to fully utilize the height of the facility, even through multiple floors. With the capability of multiple access openings on different floors, the VLM system is able to provide an innovative storage and retrieval solution. The rapid movement of the extractor as well as inventory management software can dramatically increase the efficiency of the picking process. This occurs by simultaneously retrieving and storing trays in multiple units. Unlike large AS/RS systems, which require a complete overhaul of the warehouse or production line, the vertical lift modules are modularized, which can be easily integrated into the existing system, or to be rolled out in gradually over different phases.
Most common applications include: MRO, order picking, consolidation, kitting, parts handling, buffering, inventory storage, WIP, buffer storage, and many more.

Interested in one of our solutions?

References:

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Solutions

Vertical Lift Modules (VLMs)

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Intelligent, integrated systems that keep materials flowing at the speed of production.

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Trusted by 100+ brands.

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Trusted by 100+ brands.

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Trusted by 100+ brands.

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Tackling tough manufacturing automation challenges.

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Every delay has a downstream cost.

Whether you’re building components, assembling finished goods, or managing kitting and subassembly lines, your operation depends on a steady, accurate flow of materials. To meet production schedules, reduce labor costs, and adapt to demand, your warehouse and shop floor must operate as one seamless system.

We help manufacturers automate material handling, inventory management, and line-side delivery with solutions that reduce labor by up to 60%, increase throughput by 300–500%, and improve accuracy to 99.9%+ — while reclaiming space and keeping production lines running smoothly.

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Smart, space-saving storage that adapts to your inventory profile.

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Vertical Lift Modules (VLMs) consist of two vertical tray columns and a central extractor that automatically retrieves and delivers trays to an ergonomic access window. Unlike carousels, VLMs dynamically assign storage locations based on item height, maximizing vertical space and reducing wasted air.

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VLMs are ideal for variable-height inventory, spare parts, tools, and sensitive materials. They’re used across aerospace, electronics, MRO, medical, and manufacturing operations where space efficiency and precise access are critical.

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HOW WE HELP

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See how VLMs deliver scalable, space-efficient automation.

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With height-optimized storage, flexible configuration, and high-speed picking, VLMs enable higher productivity in less space.

Dynamically adjusts tray positions based on item height, storing more inventory in the same footprint than static shelving or traditional carousel systems.

[/et_pb_blurb][et_pb_blurb title=”Increases Picking Speed” use_icon=”on” font_icon=”||divi||400″ icon_color=”#E02B20″ icon_placement=”left” image_icon_width=”40px” admin_label=”Increases Picking Speed” _builder_version=”4.27.4″ _module_preset=”default” header_text_color=”#000000″ body_text_color=”#000000″ custom_padding=”35px||35px||true|false” global_colors_info=”{}” icon_color__hover_enabled=”on|hover” icon_color__hover=”#FFFFFF” header_text_color__hover_enabled=”on|hover” header_text_color__hover=”#FFFFFF” body_text_color__hover_enabled=”on|hover” body_text_color__hover=”#FFFFFF” background__hover_enabled=”on|hover” background_color__hover=”#000000″ background_enable_color__hover=”on”]

Trays are delivered directly to the operator. Add pick-to-light for guided retrieval, improved speed and accuracy, especially in multi-line or high-mix orders.

[/et_pb_blurb][et_pb_blurb title=”Boosts Efficiency” use_icon=”on” font_icon=”||fa||900″ icon_color=”#E02B20″ icon_placement=”left” image_icon_width=”40px” admin_label=”Boosts Efficiency” _builder_version=”4.27.4″ _module_preset=”default” header_text_color=”#000000″ body_text_color=”#000000″ custom_padding=”35px||35px||true|false” global_colors_info=”{}” icon_color__hover_enabled=”on|hover” icon_color__hover=”#FFFFFF” header_text_color__hover_enabled=”on|hover” header_text_color__hover=”#FFFFFF” body_text_color__hover_enabled=”on|hover” body_text_color__hover=”#FFFFFF” background__hover_enabled=”on|hover” background_color__hover=”#000000″ background_enable_color__hover=”on”]

VLMs excel in operations with fluctuating part sizes and order profiles, making them ideal for MRO, aerospace, and custom production workflows.

[/et_pb_blurb][et_pb_blurb title=”Supports Inventory Security” use_icon=”on” font_icon=”||fa||900″ icon_color=”#E02B20″ icon_placement=”left” image_icon_width=”40px” admin_label=”Supports Inventory Security” _builder_version=”4.27.4″ _module_preset=”default” header_text_color=”#000000″ body_text_color=”#000000″ custom_padding=”35px||35px||true|false” global_colors_info=”{}” icon_color__hover_enabled=”on|hover” icon_color__hover=”#FFFFFF” header_text_color__hover_enabled=”on|hover” header_text_color__hover=”#FFFFFF” body_text_color__hover_enabled=”on|hover” body_text_color__hover=”#FFFFFF” background__hover_enabled=”on|hover” background_color__hover=”#000000″ background_enable_color__hover=”on”]

User authentication and access controls help protect sensitive inventory, with audit trails for full traceability.

[/et_pb_blurb][et_pb_blurb title=”Easy Expansion” use_icon=”on” font_icon=”i||divi||400″ icon_color=”#E02B20″ icon_placement=”left” image_icon_width=”40px” admin_label=”Easy Expansion” _builder_version=”4.27.4″ _module_preset=”default” header_text_color=”#000000″ body_text_color=”#000000″ custom_padding=”35px||35px||true|false” global_colors_info=”{}” icon_color__hover_enabled=”on|hover” icon_color__hover=”#FFFFFF” header_text_color__hover_enabled=”on|hover” header_text_color__hover=”#FFFFFF” body_text_color__hover_enabled=”on|hover” body_text_color__hover=”#FFFFFF” background__hover_enabled=”on|hover” background_color__hover=”#000000″ background_enable_color__hover=”on”]

Modular architecture allows you to add units as needed, scaling up storage capacity without major construction or system changes.

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HOW WE DO IT

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HOW WE DO IT

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HOW WE DO IT

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Implementing smarter fulfillment solutions

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Implementing smarter fulfillment solutions

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Implementing smarter fulfillment solutions

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We help manufacturers build intelligent, integrated systems that keep materials flowing at the speed of production.

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We help manufacturers build intelligent, integrated systems that keep materials flowing at the speed of production.

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We help manufacturers build intelligent, integrated systems that keep materials flowing at the speed of production.

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